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Factory Directly Supply Industrial Circular Closed Cooling Tower

The evaporative condenser/cooler, also known as a wet air cooler, serves as a multifunctional heat exchanger. It effectively combines the efficiency of a water-cooled cooler with the advantages of a traditional packed cooling tower, while also functioning as an intermediary heat exchanger between water coolers and air coolers. This innovative evaporative cooler operates by spraying water and utilizing forced ventilation outside a dividing wall-type heat exchanger. Heat from the cooled fluid within the heat exchanger is transferred to the sprayed water outside the wall. Subsequently, through forced convection, this heat is transferred from the spray water to the surrounding air. The primary mechanism of heat transfer involves the latent heat from the evaporation of the spray water, which is exchanged with the sensible heat between the spray water and the air, ensuring efficient cooling performance.

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Characteristic of  industrial water closed cooling tower

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Product Description

Evaporative Condenser/Cooler (Wet Air Cooler)
Our evaporative condenser/cooler functions as a heat exchanger, merging the benefits of a water-cooled cooler with those of a traditional packed cooling tower. It also acts as a heat exchanger between water coolers and air coolers.
Working Principle:

Spray Water and Forced Ventilation: Water is sprayed, and forced ventilation is performed outside the dividing wall-type heat exchanger. This design ensures effective cooling by maximizing the contact area between the water and air.

Heat Transmission: 

The heat from the cooled fluid within the dividing wall-type heat exchanger is transferred to the spray water outside the wall. Subsequently, the heat is moved to the air through forced convection between the spray water and air.

Latent and Sensible Heat Exchange: 

The cooling process primarily involves the exchange of latent heat from the evaporation of spray water with the sensible heat between spray water and air. This dual mechanism ensures high-efficiency heat dissipation, enhancing overall cooling performance.

Energy Efficiency: 

By utilizing both the latent heat of vaporization and sensible heat, our cooling tower minimizes energy consumption while maximizing cooling output, making it an eco-friendly solution for industrial applications.


Advantages of Closed Type Cooling Tower

Fully Closed Circulation: 

The closed-loop system prevents debris and contaminants from entering the cooling medium, ensuring clean and efficient operation. This design also reduces the risk of system fouling and corrosion, leading to longer equipment life and lower maintenance costs.

Soft Water Benefits: 

Using soft water in the system minimizes scaling and fouling. This not only prevents pipeline blockages but also maintains optimal heat transfer efficiency over time.

Double Cooling Method: 

The combination of cold water and spray water evaporation provides a dual cooling mechanism that significantly enhances cooling efficiency. This method leverages both evaporative cooling and sensible cooling to achieve superior performance.

Compact and Portable Design: 

The cooling tower's compact size allows for easy installation in various industrial settings. Its portability ensures that it can be relocated or adjusted based on changing operational needs.

Automatic Intelligent Control: 

Equipped with an intelligent control system, the cooling tower can automatically adjust its operating mode based on real-time conditions. This feature ensures optimal performance while reducing energy consumption and operational costs.

Versatile Applications: 

The closed cooling tower is suitable for a wide range of industrial applications. It can directly cool quenching liquids, oils, alcohols, and other media that do not corrode the heat exchanger (copper tubes). This versatility ensures stable composition and no loss of media during operation.


Applications

Our closed cooling tower is suitable for a wide range of industries and applications:

Metal Heat Treatment: Ideal for processes that require precise temperature control to enhance material properties. Our cooling tower ensures consistent quenching temperatures, improving metal hardness and durability.

Chemical Industry: Provides efficient cooling for reactors, condensers, and other critical equipment. Its closed-loop system prevents contamination, ensuring product purity and process safety.

Food & Beverage Industry: Maintains optimal temperatures in food processing plants, enhancing product quality and shelf life. The closed design prevents any potential contamination of food products.

Pharmaceutical Industry: Ensures precise temperature control for sensitive pharmaceutical manufacturing processes. The cooling tower's clean operation supports compliance with stringent industry standards.

Power Generation: Enhances the efficiency of power plants by providing effective cooling for turbines, generators, and other critical components. This leads to improved performance and reduced operational costs.

HVAC Systems: Supports large-scale HVAC systems in commercial buildings by providing reliable and efficient cooling. This helps maintain comfortable indoor environments while reducing energy consumption.

Frequently Asked Questions (FAQs)

1. How do I maintain the cooling tower?
Regular maintenance involves checking and cleaning the spray nozzles, inspecting for any scaling, ensuring the fans and pumps are in good working condition, and monitoring water quality to prevent corrosion.
2. What is the expected lifespan of this cooling tower?
With proper maintenance, our cooling towers are designed to last over 15 years, providing long-term reliability and performance.
3. Do you provide after-sales service?
Yes, we offer comprehensive after-sales support including maintenance services, spare parts supply, and technical assistance to ensure your cooling tower operates at peak efficiency.
4. Can this cooling tower be customized?

Absolutely! We offer customization options to meet specific industrial requirements, including variations in dimensions, materials, and cooling capacities.


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Product Features



High-Efficiency Heat Transfer:

Our copper coil and fin design significantly enhance heat transfer efficiency. The high thermal conductivity of copper ensures rapid heat dissipation, making our heat exchanger ideal for applications requiring quick temperature adjustments. Additionally, the finned design increases the surface area for heat exchange, maximizing performance.


Customization Options:

We provide flexibility in choosing different model sizes and offer bespoke drawing services. Whether you need specific dimensions, unique configurations, or special material coatings, our team can tailor the product to meet your precise requirements. This customization ensures that our heat exchangers seamlessly integrate into your existing systems.


Durability and Reliability:

Constructed with high-quality materials such as premium-grade copper and reinforced with robust manufacturing processes, our heat exchangers are built to withstand harsh industrial environments. They offer excellent corrosion resistance and long-term durability, reducing maintenance costs and downtime.


Energy Efficiency:

Our design focuses on minimizing energy consumption while maximizing heat transfer efficiency. This leads to significant energy savings and reduced operational costs for your facility.


Easy Installation and Maintenance:

Our heat exchangers are designed for ease of installation and maintenance. Clear instructions and support from our technical team ensure that you can get your system up and running quickly, with minimal disruption to your operations.



Applications


Food Industry:

In the food industry, maintaining precise temperature control is crucial for ensuring food safety and quality. Our heat exchangers are used in processes such as pasteurization, sterilization, and refrigeration. They help maintain optimal temperatures during processing, storage, and transportation, ensuring that food products remain fresh and safe for consumption.


Chemical Industry:

Temperature control is vital in chemical manufacturing processes to ensure product quality and safety. Our heat exchangers are used in applications such as reactors, condensers, and evaporators. They provide reliable temperature regulation, improving process efficiency and reducing the risk of thermal degradation or hazardous reactions.


Air Conditioning and Chiller Equipment:

Our heat exchangers are essential components in HVAC systems. They enhance the efficiency of air conditioning units and chillers by improving heat dissipation and cooling performance. This leads to better temperature control, increased energy efficiency, and lower operational costs in commercial and industrial buildings.


Pharmaceutical Industry:

In the pharmaceutical industry, maintaining precise temperature control is critical for ensuring the stability and efficacy of drugs. Our heat exchangers are used in various applications, including drug synthesis, fermentation, and distillation processes.


Power Generation:

Our heat exchangers are used in power plants to improve the efficiency of cooling systems. They help dissipate excess heat generated during power production, ensuring optimal performance and preventing overheating.



Founded in November 2007 with a registered capital of 2 million dollars, Yantai Dayuan Machinery Equipment Co., Ltd. is located at Lianfu Street 100, Yantai, China. We specialize in producing heat exchangers, chemical reactors, metal parts, window louvers, and springs. Our 5000-square-meter workshop features advanced machinery, including MAG and TIG welding equipment and CNC automatic machine tools. With over 100 staff members, including 15 technical experts and more than 30 skilled welders, we ensure timely delivery of high-quality products through rigorous training and strict management. Let's collaborate for a better future.

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  Fulin Industrial Park, No.100 Lianfu Street, Fushan Hi-Tech Industrial Park, Yantai City, Shandong Province, China
  yantaidayuan_sale@126.com
  +86-15053540955

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